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Monaco: Simultaneous Tubing and Drilling on the Anse du Portier

To build a 820mm-diameter, maximum 22m-deep secant pile wall out of 20/180mm additional fill as part of the seaward extension in Monaco, Frank Fondation was sub-contracted by Bouygues TP Monaco to deploy its dedicated LRB355 double–rotary hollow auger workshop. A specific technique developed based on a specially configured drilling rig.

The tool offers the possibility of cutting the soil with the drill pipe and, in the case of the secant pile technique, overlapping and improving verticality. This solution offers a decisive advantage for retaining structures under groundwater or in a marine environment; relative watertightness conforming to DTU 14.1 between the reinforced concrete piles created by alternating a primary pile and a secondary pile. The primary is cast either with mortar, grout or non-reinforced concrete, and the secondary has a reinforcement cage. The secondary piles are set up by overlapping the previously laid primary piles. The possibility of using the double-rotary technique limits deviations in the verticality of the drilling in the primary pile. The technicality and high rates inherent in hollow auger work made this solution a must on the Anse du Portier (i.e. “Portier Cove”).

Handled by Bouygues TP’s Monaco subsidiary, the worksite involves the construction of a seaward extension to create new land. The construction principle is proven: reinforced concrete caissons filled with 20/180 granulometry materials are submerged on a bed of previously laid materials. To the far west of the structure, Franki Fondation is tasked with building small sea walls mainly out of secant piles and a few isolated piles. After earthworks, they will form the marina’s permanent retaining structures.

The context suits the use of a technique allowing simultaneous tubing and drilling, but hollow augers are still a good option, too. The advantage? Rates high enough to guarantee meeting the contractual deadline. It’s a major constraint of the project, which also is regulated in terms of strict tolerances in terms of not only noise but also all disturbances and widespread parallel activities on a highly cramped site. “Due to an average depth of 20m per pile, the drilling rig is capable of setting up 3 to 4 piles per day, with a concreting time not exceeding 20 minutes per pile.”

From mid-April to mid-July, the team set up eighty-five 820mm-diameter piles, drilled 1,200Lm and theoretically used 600m3 of concrete (actually 1,500m3) and 90T of steel.
 

General contractor: Bouygues TP + EGIS
Project owner: Anse du Portier
Sub-contractor of Bouygues TP MONACO